Influence of Accumulative back Extrusion and Lubricants on the Hardness of Al 6063 Alloy

Authors

  • J S. Ajiboye Department of Mechanical Engineering, University of Lagos
  • B. A. Okey-Amechi Department of Mechanical Engineering, University of Lagos

Keywords:

ABE, hardness properties, lubricant

Abstract

The current accumulative back extrusion (ABE), a severe plastic deformation (SPD) process, is intends to improve hardness of commercially available Al 6063 alloy without compromising its ductility after undergoing plastic deformation. The novel technique consists of three innovative punch setup design to act sequentially. The first punch, smaller than the billet, pierce through with excess material flowing backward forming a cup shape, this is followed by the second punch, which is hollow, pushing the cup flanged back and thereby pushing the inner punch backward, extruding a rod. The final stage of pushing the whole billet back to the initial size and shape is achieved by the third punch which has the same diameter as the billet. This technique (ABE) was applied to a commercially aluminum specimen AA6063 to see the possible degree of improvement. It was discovered that the hardness of AA6063 was increased from 15HRE to 26HRE during cup extrusion and to 37HRE after the final stage of rod extrusion in a single operation. The whole cycle can be repeated to achieve higher hardness and improve mechanical properties.

References

Azushima, A., Kopp, R., Korhonen, A., Yang, D.Y., Micari, F., Lahoti, G.D., Groche, P., Yanagimoto, J., Tsuji, N., Rosochowski, A., and Yanagida, A. (2008): “Severe plastic deformation (SPD) processes for metals”. CIRP Annals – Manufacturing Technology: Vol.57. Pp 716–735.
Bay, N., Azushima, A., Groche, P., Ishibashi, I., Merklein, M., Morishita, M., Nakamura, T., Schmid, S., Fatemi-Varzaneh and Zarei-Hanzaki, (2009) “Accumulative back extrusion (ABE) processing as a novel bulk deformation method”, Materials Science and Engineering A, vol. 504, no. 1, pp. 104-106
Cheng Xu., Zenji H., Minoru F., Terence G. L. (2004): “Using EqualChannel Angular Pressing for the Production of Superplastic Aluminum and Magnesium Alloys”. Journal of Materials Engineering and Performance: Vol. 13. No. 6 683-690
ChengPeng W.; Fuguo Li; Lei Wang; and HuiJuan Qiao. (2012): “Review on modified and novel techniques of severe plastic deformation”, Science China Technological Sciences, Vol 55, (9), Pp. 2377-2390.
Maki, M. (2001): “Future Trend of New Metallurgy Due to Creation of Ultra-Fine Grain Steels”. Metals & Technology: Vol. 71, No. 8. Pp 771–778.
Marat I. L; Myoung-Gyu Lee; Yan Beygelzimer; Roman Kulagin; and Hyoung Seop Kim. (2015): “Simple shear model of twist extrusion and its derivations”, Metals and Materials international, Vol 21, (3), Pp. 569-579
Raghavan, S., Qingyou, H., David S., Percy, Gros., Rob, M. P., Chaudhury, K., (2006) “Continuous Severe Plastic Deformation Processing of Aluminum Alloys”, DOE Award Number: DEFC36-01ID14022, Wright State University, June 30, 2006, 1- 68.
Segal, V. M., (1977) “The Method of Material Preparation for Subsequent Working”, Patent of the USSR, No. 575892, 1977
Segal, V. M., V. I. Reznikov, A. E. Drobyshevskiy, and V. I. Kopylov, (1981) Cold working of Metals, pp 99
Segal, et al. (1995)“Apparatus and Method for Deformation Processing of Metals, Ceramics, and Other Materials” US Patent No. 5,400,633
Segal V.M. (1995): “Materials processing by simple shear”, Materials Science EngineeringA: Vol. 197. Pp 157-
Semiatin, S. L., DeLo, D. P. (1999)“Equal channel angular extrusion of difficult-to-work alloys” US Patent No. 5,904,062
Seyed, M. Salehi; Anjabin, N. and Kim, H. S. (2014): “An upper bound solution for twist extrusion process”, Metals and Materials international, Vol 20, (5), Pp. 825-834
Valiev, R.Z., Alexandrov, I.V., Zhu, Y.T., Lowe, T.C. (2002): “Paradox of strength and ductility in metals processed by severe plastic deformation”. Journal of Materials Research: Vol. 17, No.1. Pp 1 – 4.
Yoshida, M. (2010): “Environmentally benign tribo-systems for metal forming”: CIRP Annals–Manufacturing Technology, Vol. 59. Pp 760-780.
Zairi, F., Aour, B., Gloaguen, J.M., Nait-Abdelaziz, M., Lefebvre, J.M. (2006): “Numerical modeling of elastic-viscoplastic equal channel angular extrusion process of a polymer”. Computational Materials Science: Vol. 38. Pp 202-216.

Downloads

Published

2019-04-18